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Ribbon Blender

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Ribbon Blender

Ribbon Blenders consist of a U-shaped horizontal trough and a specially fabricated ribbon agitator. A ribbon agitator consists of a set of inner and outer helical agitators. The outer ribbon moves materials in one direction and the inner ribbon moves the materials in the opposite direction. The ribbons rotate at up to 300 rpm materials moves both radially and laterally to insure thorough blends in short cycle times. Ribbon agitators are used for blends that will be between 40 and 100% of the rated capacity of the blender.

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1. Construction of Ribbon Mixer:

Horizontal ribbon mixer machine has a single blending shaft with double helical ribbons. ribbon mixer machine is widely used in mixing dry powder, granules, particles, pellets, low viscous paste materials with spraying liquid or oil during the mixing process.

2. Working Principle:

The vortex outer ribbon combined with rotating direction drives materials from two sides to the centre; at the same time inner ribbon drives material from centre to outsides. This convective activity shorts the mixing time and betters the mixing effect.

3. Multiple blending structures:

We have another blending structure called ribbon paddle type mixer.
We designed this structure by combining customers requirement and did many times of tests, and finally it works.

4. Liquid and oil spray system for ribbon mixer:

Liquid spray system can be equipped to mix some liquid with powdery materials in the mixer. Customers can spray oil, water, adhesive, liquid additives, etc.

5. Crushing and dispersing functions-high speed choppers:

High speed choppers can be installed on the ribbon mixer to help the materials disperse better during mixing process.
There are two types of chopper blades. Tulip shaped chopper (single) and X-mass tree type chopper (Multiple) are available.

6. Heating and cooling jacket:

Ribbon Mixer with heating jacket or cooling jacket can be equipped to heat or cool the materials by setting a certain temperature to make the materials keep some property or some special reaction.

7. Discharging method:

Controlled by manual, electric and pneumatic. But now pneumatic flap valve is becoming a popular discharging way.

8. Processing method of spare parts:

Spare parts of Ribbon Mixer are processed by laser cutting machine. It assures the accuracy and quality. Also the appearance is very smooth and beautiful.

9. Welding and soldering details:

Our welding workers are very professional, some of them have more than 10 years working experience. The welding tracks are rather fluent and smooth. The welding standard is based on Germany industrial standard.

10. Steel grade of Horizontal Ribbon Mixer Machine:

You can choose stainless steel 304(SUS304), stainless steel 316L(SUS316L), stainless steel 316 Titanium(SUS316TI), carbon steel covered with paint, special coating on the surface of the barrel, such as Teflon(PTFE) coating, ceramic coating, porcelain enamel(or called enamel glass), etc.

Model BMPE-200 BMPE-300 BMPE-500 BMPE-1000 BMPE-1500 BMPE-2000
Batch Capacity 200L 300L 500L 1000L 1500L 2000L
Turning Speed 46rpm 46rpm 46rpm 46rpm 46rpm 46rpm
Mixing Vessel 3mm 3mm 3mm 4mm 5mm 6mm
Wall Plate 6mm 8mm 8mm 8mm 8mm 12mm
Main Shaft 57*6 76*6 76*8 89*8 102*8 114*10
Mixing Blade 6mm 6mm 6mm 8mm 10mm 12mm
Whole Length 1400 1530 1700 2000 2400 2600
Whole Width 900 1000 1200 1300 1400 1500
Total Height 1450 1550 1700 1960 2050 2200
Total Weight 250kgs 350kgs 500kgs 700kgs 1000kgs 1300kgs
Total Power 4KW 5.5KW 7.5KW 11KW 15KW 22KW
Power Supply 3 P AC208-415V 50/60HZ
Notes: Our ribbon mixer get powders in homogeneous mixing effect in 3-15 minutes. The two continuous ribbon blades, outer blade bring powder from side to middle, and inner blade bring powder from middle to both sides. The gap between blade and wall is improved to be less than 5 mm, ensuring all the ingredients are mixed evenly.